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FARMING – FARM MECHANISATION

by Clement John Crosbie, B.AGR.SC., Farm Advisory Officer (Machinery), Department of Agriculture, Christchurch.


Power and Machinery

The New Zealand farmer has been driven by the nature of the country and by circumstances to develop a mechanical mind. He has been faced by seemingly impossible obstacles – often rough, virgin land to break in, a chronic scarcity of manpower in a new country, and isolation, not only from his neighbours but also from local and overseas sources of materials. He has had nothing to fall back on except central and local government, the labour of his wife and children, and his own skill. He has a fine record of invention and resourcefulness to his credit – of improving methods and machinery and of using them productively so that he can sell what he produces in distant and competitive markets. New Zealand made machinery, or New Zealand improvements, have been used all over the world: a riding multifurrow plough, butter churns, machines for seed cleaning, flax processing, gorse cutting, hay crushing, and drain cleaning.


THE NORTH ISLAND

Dairy Farms

At first cows were milked by hand and the cream skimmed from the cooled milk in setting pans. The milking machine and the cream separator, both powered by a petrol engine, reduced manual labour and made possible bigger herds on farms. Butter and cheesemaking were done in cooperative dairy factories. Rural electrification in the 1930s enabled electric motors and electric water heaters to be used in the cowshed. The herringbone and other new pattern cowsheds with a lower level for the shed hands now make it possible (using non-stripping techniques) for two men to milk over 100 cows.

Tractors and Harvest Machinery

The steel-wheeled tractor replaced the horse in heavy farm work in the 1920s. In the late 1930s the small rubber-tyred tractor appeared on dairy farms. The horse was finally replaced after the Second World War by the small three-point-linkage farm tractor, a versatile machine with a wide range of mounted equipment. In the 1920s the hay harvest already used horse-drawn mowers, rakes, and hay sweeps. Loose hay was stacked with hay grabs and stackers operated by horses. There were comparatively few hay sheds. In the 1930s tractors were used to mow, rake, and sweep hay, and stationary hay balers were introduced. Mobile hay balers, drawn and powered from rubber-tyred farm tractors, were in service before the Second World War, mainly by contractors. After the war this machinery was more used and, when smaller units were introduced, became as common as the hay sheds which are now used to store baled hay in.

Preparation of Silage

Silage, previously a heavy laborious crop to stack, became easy to handle in the 1940s and 1950s with the introduction of the English buckrake. Silage making became popular, especially in the wetter districts where haymaking is difficult. Terms like “wedges”, “clamps”, “buns”, and “saucers” became commonplace.

More recently the forage harvester has been used widely for silage making and concrete bunkers (often of “tilt up” construction) are now being built. Vacuum packing, wherein silage is conserved between two polythene sheets, was used widely in the South Auckland area in 1963.


THE SOUTH ISLAND

Ploughing

In 1840 Malcolm McKinnon used bullocks to plough the first 30 acres of Canterbury. In 1843 John Deans used horses. They became the main form of power on South Island farms for many years. The two-furrow lever plough riding on three wheels, invented by Pirrie, of Scotland, and later developed and improved by Reid and Gray Ltd. and P. and D. Duncan Ltd., was of light draught and eminently suitable for ploughing the tussock-covered plains and downs of the South Island. It was drawn by four horses in block yokes. Thousands were soon in use and made possible the bonanza wheat harvests of the 1880s and 1890s.

Harvesting Machinery and Tractors

Early crops were cut with a scythe or sickle and the sheaves bound by hand. Shortage of labour, due to the gold rush in Australia, made the 1855–56 harvest very difficult and led John Deans to import a “Bell's Improved Reaper” in 1857. In 1877 the wire-tying reaper and binder (the “Wood”, the “Osbourne”, and the “McCormick”) appeared and quickly became popular. In 1880, after Appleby's invention of the twine knotter, the twine binder appeared in New Zealand. There were 2,000 in the country by 1882.

At first grain was flailed by hand. By 1853 small portable threshing mills driven by oxen were used. In 1865 Messrs Osbourne and Rennie, of Prebbleton, imported a portable steam engine to drive a larger mill with a winnower incorporated. These units were not replaced until 1878 when the steam traction engine was introduced. Now steam power applied to large swamp ploughs made it possible to develop the heavy soils of scrub-covered swamps, which were beyond the reach of horse power. The big mill followed, and this pattern remained until the early 1900s when the first tractor was imported. The horse was finally replaced as a source of farm power. (Clydesdale horses, worth about £65 in the 1920s, had by 1932 fallen to £30, thence to 15 in the slump.)

The English “Sanderson” tractor was one of the first used, to be followed by “Titans” and “Moguls” from the United States. An “Ivel” was exhibited in Christchurch at the Agricultural and Pastoral Show in 1913, a “Sampson Seeve Grip” in 1916, and a “Fordson” and a “Case 10-18” in 1919. In that year there were 136 tractors at work in New Zealand – 78 in the North Island and 58 in the South Island. Of these, 13 were in North Canterbury, 10 in the Christchurch district, 11 in mid Canterbury, and six in South Canterbury. The Waikato had 11 and Southland and Matamata counties had six and five respectively. By 1929 there were 3,377 tractors at work; 9,639 in 1939, 27,447 in 1949, and 75,291 in 1959, and over 84,000 in 1962.

In 1925, the power-take-off shaft appeared on the McCormick Deering tractors 10-20 and 15-30, together with the power binder. Rubber tyres were fitted to tractors in the United States in 1932; the first in New Zealand was sold to J. C. Guiness, of Ealing, in 1935. Conversion kits were soon available to convert steel-wheeled tractors to rubber. Just before the Second World War the first hydraulic three-point-linkage farm tractor came to New Zealand, though they did not become numerous until 1947. This tractor is now predominant; few standard-type wheeled tractors are sold to farmers.

In 1928 Albert Amos, of Wakanui, threshed 3½ acres of wheat with a “Sunshine” header harvester imported from Australia. American makes followed, adapted for the traditional bagging rather than for the unpopular bulk storage. There are now about 3,000 working in the South Island. One rarely sees a steam-driven big mill at work. In 1958 bulk harvesting gained ground when three farmers followed the lead of Sir W. Mulholland, who bought his first bulk header in 1930. Since 1958 the numbers of bulk headers have more than doubled each year, due in the main to a desire for a cleaner, easier, less laborious harvest at a time when farm labour is at a premium. The trade now accepts wheat, barley, oats, peas, linseed, and other small seeds in bulk.

More farmers have installed bulk grain storage facilities on their holdings and some have also installed driers.

FARM TRACTORS 1963–64
District Number Totals
North Island
North Auckland 5,858
Central Auckland 5,820
South Auckland 19,334
East Coast 1,146
Hawke's Bay 4,775
Taranaki 5,865
Wellington 9,001
Total, North Island .. 51,799
South Island
Marlborough 1,595
Nelson 3,036
Westland 786
Canterbury 13,308
Otago 7,590
Southland 8,313
Total, South Island .. 34,628
Total, New Zealand .. 86,427
Tractor Fatalities 1949–64
1949–52 63
1953 17
1954 20
1955 19
1956 17
1957 33
1958 24
1959 28
1960 28
1961 27
1962 23
1963 36
1964 34
Total 369
Analysis of 335 Tractor Fatalities, 1949–64
68 crawler tractors 2 somersaulted forwards
8 somersaulted backwards
46 rolled over
5 ran over driver or child
6 unseated driver
5 miscellaneous
266 wheeled tractors 12 somersaulted forwards
35 somersaulted backwards
173 rolled over (including two double fatalities and one treble fatality)
27 ran over driver or child
13 fell off tractor
6 unseated driver
14 pinned or crushed by tractor
8 power take-off shafts
5 miscellaneous
Farm Machinery Fatalities, 1949–64
Vehicles for the carriage of goods and people 50
Milking shed machinery 9
Harvesting machinery 5
Circular saws 3
Farm rollers 4
Slasher and axe cuts 2
Rotary mower and rotary hoe (1 by each) 4
Plough and discs (1 by each) 2
Falls from roof and ladder (1 by each) 2
Miscellaneous 6
Total 87

by Clement John Crosbie, B.AGR.SC., Farm Advisory Officer (Machinery), Department of Agriculture, Christchurch.